The quality of latex is dictated by two main factors:
- the manufacturing process; and
- the blend of natural and synthetic latex .
Although latex has been the premium cushioning material for 60 years it was improved when we began to manufacture synthetic latex and blend it with natural latex. It enabled us to deliver a wider range of firmness and increase the life of the product.
The two different manufacturing processes are the Talalay Process and the Dunlop Process.
The Talalay process is more costly but delivers the highest quality available with the widest range of firmness, and the longest lasting consistent comfort level. The mattress cores are produced in individual moulds, and undergo vacuum, freezing, heating, and an extensive washing process to eliminate imperfections. With this process we can produce gentle soft latex mattress cores and latex pillows that will still retain long lasting comfort and durability.
The Dunlop process has less steps in the production chain, is produced on an open conveyer, and produces latex with a firmer feel. Talalay process produces very soft to super firm latex.